Ameron International
Corporation ("Ameron" or the "Company") is a multinational manufacturer of
highly-engineered products and materials for the
chemical, industrial, energy, transportation and infrastructure markets.
Ameron is a leading producer of water transmission lines;
high-performance coatings and finishes for the protection of metals and structures; fiberglass-composite pipe for transporting oil,
chemicals and corrosive fluids and specialized materials and products used in
infrastructure projects. The Company operates businesses in
North America, South America, Europe, Australasia and Asia. The Company has
four operating segments. The Performance Coatings
& Finishes Group manufactures and markets high-performance industrial and
marine coatings. The Fiberglass- Composite Pipe Group
manufactures and markets filament-wound and molded composite fiberglass pipe,
tubing, fittings and well screens. The Water Transmission
Group manufactures and supplies concrete and steel pressure pipe, concrete
non-pressure pipe, protective linings for pipe,and
fabricated steel products.The Infrastructure Products Group manufactures and
sells ready-mix concrete, sand and aggregates, concrete pipe and
culverts, and concrete and steel lighting and traffic poles. The markets served
by the Performance Coatings & Finishes Group and the
Fiberglass-Composite Pipe Group are worldwide in scope. The Water Transmission
Group serves primarily the western U.S. The Infrastructure
Products Group's quarry and ready-mix business operates exclusively in Hawaii,
and poles are sold throughout the U.S. Ameron also
participates in several joint-venture companies, directly in the U.S. and Saudi
Arabia, and indirectly in Kuwait and Egypt.
CRITICAL ACCOUNTING
POLICIES AND ESTIMATES
Management's
Discussion and Analysis of Liquidity and Capital Resources and Results of
Operations are based upon the Company's consolidated financial
statements, which have been prepared in accordance with accounting principles
generally accepted in the United States of America. The
preparation of these financial statements requires management to make certain
estimates and assumptions that affect the reported
amounts of assets, liabilities, revenues and expenses,and related disclosure of
contingent assets and liabilities during the reporting periods.
Management bases its estimates on historical experience and on various other
assumptions that are believed to be reasonable under the
circumstances, the results of which form the basis for making judgments about
the carrying values of assets and liabilities. Actual
results could differ from those estimates.
The Company's
significant accounting policies are disclosed in Note 1 of Notes to Consolidated
Financial Statements in the Company's 2003 Annual Report.
Management believes the following accounting policies affect the more
significant estimates used in preparing the consolidated financial
statements.
The consolidated
financial statements include the accounts of Ameron and all wholly-owned
subsidiaries. All material intercompany accounts and
transactions have been eliminated. The functional currencies for the Company's
foreign operations are the applicable local currencies. The
translation from the applicable foreign currencies to U.S. dollars is performed
for balance sheet accounts using current exchange rates in
effect at the balance sheet date and for revenue and expense accounts using a
weighted-average exchange rate during the period. The resulting
translation adjustments are recorded in accumulated other comprehensive loss.
The Company advances funds to certain foreign
subsidiaries that are not expected to be repaid in the foreseeable
future. Translation adjustments arising from these advances are also included in
accumulated other comprehensive loss. The timing of repayments of intercompany
advances could impact the components of equity
on the Company's consolidated balance sheets but would not be expected to
impact consolidated income statements. Additionally, earnings
of foreign subsidiaries are often reinvested outside the U.S. Repatriation of
such earnings could result in unrecognized U.S. tax liability.
Gains or losses resulting from foreign currency transactions are included in
other income.
Revenue for the
Performance Coatings & Finishes, Fiberglass-Composite Pipe and
Infrastructure Products segments is recognized when risk of ownership and title
pass, primarily at the time good s are shipped, provided that an agreement
exists between the customer and the Company, the price is
fixed or determinable and collection is reasonably assured. In limited
circumstances within the Performance Coatings & Finishes Group,
revenue recognition associated with shipment of coatings for marine dry dockings
is delayed until product returns are processed. Revenue is
recognized for the Water Transmission Group primarily under the
percentage-of-completion method, typically based on completed units of
production, since products manufactured under enforceable and binding
construction contracts typically are designed for specific
applications, are not interchangeable between projects, and are not
manufactured for stock. In some cases, if products are manufactured for
stock or are not related to specific construction contracts, revenue is
recognized under the same criteria used by the other three segments.
Revenue under the percentage-of-completion method is subject to a greater level
of estimation, which affects the timing of revenue
recognition, costs and profits. Estimates are reviewed on a consistent basis
and are adjusted periodically to reflect current expectations.
The Company expenses
environmental clean-up costs related to existing conditions resulting from pastor current operations on a site-by site basis. Liabilities and
costs associated with these matters, as well as other pending litigation and
asserted claims arising in the ordinary course of business,
require estimates of future costs and judgements based on the knowledge and
experience of management and its legal counsel.When estimates
of the Company's exposure can be reasonably estimated and are probable,
liabilities and expenses are recorded.The ultimate resolution of
any such exposure to the Company may differ due to subsequent developments.
Inventories are stated
at the lower of cost or market with cost determined principally on the
first-in, first-out (FIFO) method. Certain steel inventories used by
the Water Transmission Group are valued using the last-in, first-out (LIFO)
method. Reserves are established for excess, obsolete and rework
inventories based on age, estimates of salability and forecasted future
demand. Management records an allowance for doubtful accounts
receivable based on historical experience and expected trends. A significant
reduction in demand or significant worsening of customer credit
quality could materially impact the Company's consolidated financial
statements. Property, plant and equipment is stated on the basis of cost
and depreciated principally on a straight-line method based on the estimated
useful lives of the related assets, generally two to 40 years.
Investments in
unconsolidated joint ventures or affiliates ("joint ventures") over which the
Company has significant influence are accounted for under the equity
method of accounting, whereby the investment is carried at the cost of
acquisition, plus the Company's equity in undistributed earnings
or losses since acquisition. Investments in joint ventures over which the
Company does not have the ability to exert significant influence
over the investee's operating and financing activities are accounted for under
the cost method of accounting. The Company's investment
in TAMCO is accounted for under the equity method. Investments in Ameron Saudi
Arabia, Ltd. , Bondstrand, Ltd.and Oasis-Ameron, Ltd.
are accounted for under the cost method due to management's current assessment of the Company's influence over these joint ventures.
The Company reviews
long-lived assets for impairment whenever events or changes in circumstances
indicate that the carrying value of such assets may not be
recoverable.If the estimated future, undiscounted cash flows from the use of an
asset are less than its carrying value, a write-down is
recorded to reduce the related assets to estimated fair value.
The Company is self
insured for a portion of the losses and liabilities primarily associated with
workers' compensation claims and general, product and vehicle
liability. Losses are accrued based upon the Company's estimates of the
aggregate liability for claims incurred using historical experience
and certain actuarial assumptions followed in the insurance industry. The
estimate of self insurance liability includes an estimate of
incurred but not reported claims, based on data compiled from historical experience. Actual experience could differ significantly from
these estimates and could materially impact the Company's consolidated
financial statements.
The Company follows the guidance of Statement of Financial Accounting Standards ("SFAS") No. 87,
"Employers' Accounting for Pensions,"and SFAS No.
106, "Employers' Accounting for post retirement Benefits Other Than Pensions,"
when accounting for pension and other post retirement
benefits. Under these accounting standards, assumptions are made regarding the
valuation of benefit obligations and, in certain cases the
performance of plan assets that are controlled and invested by third-party
fiduciaries. Delayed recognition of differences between actual results
and expected or estimated results is a guiding principle of these standards.
Such delayed recognition provides a gradual recognition of
benefit obligations and investment performance over the working lives of the
employees who benefit under the plans, based on various
assumptions. Unforecasted program changes, including termination, freezing of
benefits or acceleration of benefits, could result in an immediate
recognition of unrecognized benefit obligations; and such recognition could
materially impact the Company's consolidated financial
statements. Assumed discount rates are used to calculate the present value of
benefit payments which are projected to be made in the
future, including projections of increases in employees' annual compensation
and health care costs. Management also projects the future
return on invested assets based principally on prior performance and future
expectations. These projected returns reduce the net benefit costs
the Company records in the current period. Management consults with actuaries
when determining these assumptions.
During 2003, the
Company changed the assumed discount rate, expected rate of return on assets
and projected rates of increase in compensation levels
and health care costs.The discount rate is based on market interest rates.At
November 30,2003, the Company decreased the discount rate from
6.75% to 6.00% as a result of the then current market interest rates on
long-term, fixed-income debt securities of highly-rated
corporations. In estimating the expected return on assets, the Company
considers past performance and future expectations for various types of
investments as well as the expected long-term allocation of assets. At November
30, 2003, the Company reduced the expected long-term
rate of return on assets assumption from 9.75% to 8.75% to reflect reduced
expectations for future returns in the equity markets. In projecting
the rate of increase in compensation levels, the Company considers movements in
inflation rates as reflected by market interest rates.
At November 30, 2003, the Company decreased the assumed annual rate of
compensation increase from 4.25% to 3.50%. In selecting
the rate of increase in health care costs, the Company considers past
performance and forecasts of future health care cost trends.At November 30,
2003, the Company increased the rate of increase in health care costs from
9.00% to 10.00%,decreasing ratably until reaching 5.00% in 2008
and beyond.
Different assumptions
would impact the Company's projected benefit obligations and annual net
periodic benefit costs related to pensions, and the accrued other
benefit obligations and benefit costs related to post retirement benefits. The
following reflects the impact associated with a change in
certain assumptions (in thousands):
| |
|
1% Increase |
1% Decrease |
| |
|
|
| |
|
Increase (Decrease) in benefit obligations |
Increase (Decrease) in Benefit Costs |
Increase (Decrease) in benefit obligations |
Increase (Decrease) in Benefit Costs |
| |
|
| Discount Rate: |
|
|
|
|
| |
Pensions |
$(24,989) |
$(3,130) |
$30,639 |
$ 3,849 |
| |
Other post retirement benefits |
(272) |
(13) |
319 |
(3) |
| Expected rate of return on assets |
Not Applicable |
(1,303) |
Not Applicable |
1,303 |
| Rate of increase in compensation levels |
4,731 |
1,032 |
(4,274) |
(889) |
| Rate of increase in health care costs |
111 |
16 |
(96) |
(18) |
Additional information
regarding pensions and other post retirement benefits is disclosed in Note 15 of
Notes to Consolidated Financial Statements in the
Company's 2003 Annual Report.
Management incentive
compensation is accrued based on current estimates of the Company's ability to
achieve short-term and long-term performance targets.
Deferred income tax
assets and liabilities are computed for differences between the financial
statement and income tax bases of assets and liabilities. Such
deferred income tax asset and liability computations are based on enacted tax
laws and rates applicable to periods in which the differences are
expected to reverse.No deferred taxes have been provided for the undistributed
earnings of Ameron's foreign subsidiaries that are expected to
be permanently reinvested offshore. Valuation allowances are established, when
necessary, to reduce deferred income tax assets to the
amounts expected to be realized. Quarterly income taxes are estimated based on
the mix of income by jurisdiction forecasted for the
full fiscal year. The Company believes that it has adequately provided for
tax-related matters. The Company is subject to examination by taxing
authorities in various jurisdictions. Matters raised upon audit may involve
substantial amounts and could be material. Management
considers it unlikely that resolution of any such matters would have a material
adverse effect upon the Company's consolidated financial
statements.
LIQUIDITY AND CAPITAL
RESOURCES
During 2003, the
Company generated $43.2 million of cash from operating activities compared to
$54.6 million in the same period in 2002. The lower operating
cash flow in 2003 was due to an increase in operating assets partially offset
by an increase in operating liabilities.Much of the asset change
came from higher receivables and higher other assets. Receivables grew due to
increased sales and the timing of collections. Other
assets rose due to an increase in the cash surrender value of life insurance
policies related to executive benefit plans and prepaid costs related
to pensions. Operating liabilities increased due partly to higher pension
liabilities and also to defer red payments associated with the
settlement of the Central Arizona Project lawsuits reached in January 2003.
Net cash used in
investing activities totaled $13.9 million in 2003, compared to $14.0 million
in 2002. Net cash used in investing activities consisted of proceeds
from the sale of assets, including $3.0 million from the sale of the Company's
interest in a Mexican coatings venture in 2003, offset by
capital expenditures which were primarily for normal replacement and upgrades
of machinery and equipment. Additionally, a
coatings distribution warehouse was purchased in 2003 for $1.3 million. During
the fiscal year ending November 30, 2004, the Company
anticipates spending between $20 and $30 million on capital expenditures.
Capital expenditures are expected to be funded by existing cash
balances, cash generated from operations or additional borrowings.
Net cash used in financing
activities was $19.8 million in 2003, compared to $41.9 million in 2002. The
net cash used in 2003 consisted of the net repayment of
debt of $18.8 million, debt issuance costs of $1.6 million, payment of common
stock dividends totaling $6.1 million, offset by $6.6 million
from the issuance of common stock related to the exercise of stock options.
In January 2003, the
Company finalized a three-year, $100 million revolving credit facility with six
banks (the "Revolver"). Under the Revolver, the Company may, at
its option, borrow at floating interest rates based on specified margins over
money market rates, at any time until January 2006, when all
borrowings under the Revolver must be repaid. Also in January 2003, the Company
issued $50 million of notes payable to an insurance company at a
fixed rate of 5.36%. These fixed-rate notes are payable $10 million per year
beginning in November 2005, with a final maturity in November
2009. The Revolver and the 5.36% notes payable replaced a $150 million
revolving credit facility that was maintained at November 30, 2002.
The lending agreements
contain various restrictive covenants, including the requirement to maintain
specified amounts of net worth and restrictions on cash
dividends, borrowings, liens, investments and guarantees.The Company is
required to maintain consolidated net worth of $181.5 million plus
50% of net income and 75% of proceeds from any equity issued after January 24,
2003. The Company's consolidated net worth exceeded the
covenant amount by $71.1 million as of November 30, 2003. The Company is
required to maintain a consolidated leverage ratio of
consolidated funded indebtedness to earnings before interest, taxes,
depreciation and amortization ("EBITDA") of no more than 3 times.As of
November 30, 2003, the Company maintained a consolidated leverage ratio of 1.43
times EBITDA. The Revolver and the notes payable require
that the Company maintain qualified consolidated tangible assets at least equal
to the outstanding secured funded indebtedness.As of
November 30, 2003 qualifying tangible assets equaled 1.89 times funded
indebtedness. Under the most restrictive fixed charge coverage ratio,
the sum of EBITDA, rental expense and cash taxes must be at least 1.5 times the
sum of interest expense, rental expense, dividends and
scheduled funded debt payments.As of November 30, 2003, the Company maintained
a ratio of 2.38.
Cash and cash
equivalents at November 30, 2003 totaled $20.4 million, an increase of $10.0
million from November 30, 2002.At November 30, 2003, the Company
had total debt outstanding of $94.4 million and approximately $104 million in
unused committed and uncommitted credit lines available
from foreign and domestic banks. The Company's highest borrowing and the
average borrowing levels during 2003 were $166.6 million
and $107.7 million, respectively.The highest borrowing was $50.0 million higher
than necessary to fund operations due to the refinancing in
2003, as the new debt was issued prior to the repayment of the replaced debt.
Management believes
that cash flows from operations and current cash balances, together with
currently available lines of credit will be sufficient to meet operating requirements in 2004. Cash available from operations could be
affected by any general economic downturn or any downturn or
adverse changes in the Company's business, such as loss of customers or
significant raw material price increases. Management believes it
is unlikely that business or economic conditions will worsen or that costs will
increase sufficiently to impact short term liquidity.
The Company's
contractual obligations and commercial commitments at November 30, 2003 are
summarized as follows (in thousands):
| |
Payments Due by Period |
| |
|
| Contractual Obligations |
Total |
|
Less than 1 year |
|
1-3 years |
|
3-5 years |
|
After 5 years |
|
| Long-Term Debt (a) |
$ 94,377 |
|
$ 8,333 |
|
$ 40,344 |
|
$ 20,000 |
|
$ 25,700 |
| Operating Leases |
36,963 |
|
4,694 |
|
6,385 |
|
4,147 |
|
21,737 |
| |
|
|
|
|
|
|
|
|
|
| Total Contractual Obligations (b) |
$131,340 |
|
$ 13,027 |
|
$ 46,729 |
|
$ 24,147 |
|
$ 47,437 |
| |
|
|
|
|
|
|
|
|
|
| |
|
|
Commitments Expiring Per Period |
| |
|
| |
Total |
|
Less than 1 year |
|
1-3 years |
|
3-5 years |
|
After 5 years |
|
| Commercial Commitments |
|
|
|
| Standby Letters of Credit (c) |
$ 2,150 |
|
$ 2,150 |
|
$ - |
|
$ - |
|
$ - |
| Total Commercial Commitments (b) |
$ 2,150 |
|
$ 2,150 |
|
$ - |
|
$ - |
|
$ - |
(a) Included in
long-term debt is $3,677 outstanding under a revolving credit facility, due in
2006, supported by the Revolver.
(b) The Company has no
capitalized lease obligations, unconditional purchase obligations, or standby
repurchase obligations.
(c) Not included are
standby letters of credit totaling $16,065 supporting industrial development
bonds with a principal of $15,700. The principal amount of
the industrial development bonds is included in long-term debt.
RESULTS OF OPERATIONS:
2003 COMPARED WITH 2002
General
Net income totaled
$29.9 million, or $3.67 per diluted share, on sales of $600.5 million for the
year ended November 30, 2003, compared to net income of $28.1
million, or $3.49 per diluted share, on sales of $539.5 million for the same
period in 2002.All operating segments had higher sales. The
Performance Coatings & Finishes and Fiberglass-Composite Pipe Groups had
higher segment income, while the Water Transmission and
Infrastructure Products Groups had lower segment income. The increase in net
income came from higher sales and higher gross profit,
offset by higher selling, general and administrative expenses and lower equity
in earnings of TAMCO.
Sales
Sales increased by
$61.0 million in 2003.While all operating segments improved, the largest gains
came from the Company's Fiberglass-Composite Pipe and the
Water Transmission businesses. The Fiberglass-Composite Pipe Group benefited
from strong demand in Asia for fiberglass piping for
construction of offshore oil and marine vessels,and the Water Transmission
Group's increase came from the fabrication of steel pilings for
the San Francisco/Oakland Bay Bridge.
Performance Coatings
& Finishes' sales increased by $7.0 million due to the appreciation of
foreign currencies relative to the U.S. dollar. Sales in local currencies by
operations outside the U.S. were relatively flat, while sales in the U.S. were
lower. Sales of protective coatings in the U.S. declined due to
continued sluggishness in U.S. chemical, industrial and marine markets caused
by general economic conditions. The industrial markets in
Europe were similarly sluggish. However, the international demand for offshore
and marine coatings improved in 2003. Future
improvements by the group remain dependent on increased spending in worldwide
industrial, marine and offshore markets, which appear to be
strengthening. A market improvement should bode well for the Performance
Coatings & Finishes Group.
Fiberglass-Composite
Pipe's sales increased by $26.2 million due primarily to the strength of Asian
operations and partly to the impact of favorable foreign
exchange rates. Asian operations benefited from the strong worldwide demand for
oil tankers and offshore production vessels driven by high
oil prices. The industrial markets in the U.S. and Europe remained depressed
due to general economic conditions. Sales of onshore
oilfield piping improved during 2003 as oil prices remained at a relatively
high level and oilfield spending increased. The outlook for the
Fiberglass-Composite Pipe Group is positive and improving.
The Water Transmission
Group's sales increased in 2003 by $20.5 million due to sales of steel pilings
for the San Francisco/Oakland Bay Bridge. Sales of
concrete and steel pipe for fresh and waste water applications declined during
the year due to a cyclical slowdown in the water market in the
western U.S. Revenue is recognized in the Water Transmission Group primarily
under the percentage-of-completion method and is subject
to a certain level of estimation, which affects the timing of revenue
recognition, costs and profits. Estimates are reviewed on a
consistent basis and are adjusted when actual results are expected to
significantly differ from those estimates. Water Transmission's
year-end backlog was lower than at the end of 2002, reflecting the recent lull
in water projects in the western U.S. The business may be unable
to sustain the unusually high level of the last several years in 2004; however,
the future outlook for the Water Transmission Group
remains positive.
Infrastructure
Products' sales increased by $6.9 million due to strong housing and commercial
construction spending, which was spurred by low interest rates.
Ameron's Hawaiian operations benefited from improved demand for ready-mix
concrete and concrete pipe used for public infrastructure,
housing and military construction. Ameron's pole business had higher sales of
concrete poles used in street lighting, primarily associated
with housing starts. Sales of steel traffic poles declined due to the lack of
steel tubes.The outlook for the Infrastructure Products Group remains
favorable.
Gross Profit
Gross profit in 2003
was $166.5 million, or 27.7% of sales, compared to gross profit of $141.9
million, or 26.3% of sales, in 2002. Gross profit increased $24.6
million due to higher sales and improved margins. Overall margins improved
primarily due to a change in product mix as the proportion of
higher-margin fiberglass-pipe sales increased.
Gross profit of the
Performance Coatings & Finishes Group increased by $2.8 million, with $2.0
million from higher profit on increased sales and $.8 million from
higher margins. Margins improved due to better inventory management in 2003,
with lower reserves needed for obsolete and
slow-moving inventory.
The
Fiberglass-Composite Pipe Group's gross profit increased $14.3 million in 2003.
The increase was based almost equally on higher sales and higher margins.
Gross profit margins improved due to lower raw material costs of $2.0 million,
and improved plant efficiencies of $5.2 million. Plant
efficiencies improved due to more balanced use of capacity and cost containment
programs initiated in 2002.
Gross profit of the
Water Transmission Group increased $4.2 million due to higher sales. However,
profit margins decreased, offsetting the increase in gross
profit by approximately $1.0 million. Margins were impacted by a change in
product mix in 2003 due to the higher level of lower-margin steel
pilings. The supply of steel pilings for the San Francisco/Oakland Bay Bridge
is roughly 50% completed. The balance of the pilings are
expected to be supplied in 2004, thus margins in 2004 are expected to be
similarly impacted as in 2003.
The Infrastructure
Products Group's gross profit increased $1.1 million, on slightly lower
margins, due to higher sales. Margins declined as the mix of concrete
pole sales included a higher proportion of lower-margin, smaller poles.
Additionally, gross
profit was $2.1 million higher in 2003 due primarily to the establishment in
2002 of reserves associated with LIFO accounting of certain
steel inventories and certain slow-moving fiberglass-pipe inventories which did
not repeat in 2003.
Selling, General
and Administrative Expenses
Selling, general and
administrative ("SG&A") expenses totaled $127.4 million, or 21.2% of sales,
in 2003, compared to $105.9 million, or 19.6%,in 2002.SG&A
increased $21.5 million due to higher pension costs of $9.6 million and higher
costs for third-party insurance coverage of $2.9
million. Additionally, SG&A in 2003 included higher new product development
and marketing costs of $3.5 million, higher employee benefit costs of $2.8
million, higher legal fees of $1.4 million and higher marketing costs
associated with higher sales of $.7 million. The appreciation of
foreign currencies increased SG&A of the Company's foreign operations by
about $4.7 million in 2003; however, the increase was more than offset
by the estimated impact of cost reduction programs initiated in 2002. Legal
fees were higher due to asbestos and silica claims and due to
lower recovery related to the Central Arizona Project lawsuits. In 2003, $1.0
million was recovered representing amounts agreed to be
reimbursed to the Company by its own and a supplier's insurance companies for
past legal fees and costs in excess of the negotiated settlement of the Central Arizona Project lawsuits reached in January 2003. The resolution
of the lawsuit enabled the reversal in 2002 of reserves
totaling $1.7 million. Pension and insurance costs are expected to be stable in
2004.
Equity in Earnings
of Joint Venture and Other Income
Equity in earnings of
joint venture decreased to $.7 million in 2003 from $3.6 million in 2002.
Equity income declined due to TAMCO, Ameron's 50%-owned
mini-mill in California. Ameron's equity in TAMCO's earnings decreased as TAMCO
suffered throughout 2003 from higher energy and
scrap costs. Energy costs reflected the lingering impact of California's
electricity crisis. Scrap costs rose due to demand for Asian consumption.
TAMCO is increasing pricing to recoup these cost increases, and operating
results for TAMCO are expected to improve in 2004.
Other income increased
to $10.9 million in 2003 from $9.8 million in 2002.Other income included
earnings from investments accounted for under the cost method,
royalties and fees from licensees, foreign currency transaction gains and
losses, and other miscellaneous income. Included in 2003 was a
gain of $2.5 million on the sale of Ameron's minority interest in a Mexican
coatings venture. Income from investments accounted
for under the cost method increased from $5.9 million in 2002 to $6.3 million
in 2003. The increase was due primarily to higher
dividends received from Ameron's fiberglass-pipe joint venture in Saudi Arabia.
The near-term outlook for Ameron's Saudi Arabian joint
ventures is uncertain given the competitive environment facing each business.
Interest
Interest expense
totaled $6.6 million in 2003, compared to $6.8 million in 2002. The decrease
reflected lower average borrowing levels in 2003 offset by the
higher interest on the fixed-rate notes placed early in 2003.
Provision for
Income Taxes
The provision for income
taxes in 2003 was $14.1 million, a decrease of $.4 million from 2002. The
effective tax rate decreased to 32% in 2003 from 34% in 2002.
The effective tax rate was lower due to the increase of foreign profits,
especially from Asia,and lower foreign income tax rates.
RESULTS OF OPERATIONS:
2002 COMPARED WITH 2001
General
Net income totaled
$28.1 million, or $3.49 per diluted share, on sales of $539.5 million for the
year ended November 30, 2002, compared to net income of $27.7
million, or $3.45 per diluted share, on sales of $551.4 million for the same
period in 2001. Higher segment income from the Infrastructure
Products Group more than offset lower segment income from the other three
groups. The overall improvement in net income came primarily
from higher operating margins, higher equity income and lower interest expense.
Sales
Sales decreased by
$11.9 million in 2002 primarily due to the sluggishness in U.S. and European
chemical and industrial markets, as well as softening in the
worldwide oilfield market, that negatively impacted the Company's
Fiberglass-Composite Pipe and Performance Coatings & Finishes Groups. The
strong U.S. housing market and continued infrastructure spending helped boost
sales of the Water Transmission and Infrastructure
Products Groups.
Performance Coatings
& Finishes' sales decreased by $5.4 million because of the decline in sales
of high-performance protective coatings by the Company's U.S. and
European operations due to general economic conditions. Market demand remained
weak throughout 2002. Sales of light-industrial
finishes in Australia and New Zealand were higher, reflecting improved economic
conditions.
The
Fiberglass-Composite Pipe Group's sales decreased by $18.5 million in 2002,
compared to 2001, due to sluggishness in domestic and European industrial
and fuel-handling markets, as well as softening in the worldwide oilfield
market. Demand for oilfield piping remained lower throughout the
year because of lower spending associated with uncertainty regarding the
sustainability of oil prices. Additionally, Ameron's U.S.
industrial business completed deliveries of a large water pipeline for a
project in California during 2001 that did not repeat in 2002.
The Water Transmission
Group had $1.8 million higher sales in 2002 than in 2001, primarily as a result of a major sewer pipe project in Southern California
and demand for water piping to meet the needs of population growth,
infrastructure rehabilitation and the energy markets. During 2002,
the Water Transmission Group received a $57 million contract to provide steel
pilings for the renovation of the San Francisco / Oakland
Bay Bridge. The project did not materially impact 2002.
The Infrastructure
Products Group completed 2002 with $9.8 million higher sales. Ameron's Hawaiian
operations benefited from the continued strength of
residential, military and road construction in Hawaii. Sales of poles increased
as low interest rates continued to drive the strong U.S.
housing market.
Gross Profit
Gross profit in 2002
was $141.9 million or 26.3% of sales, compared to gross profit of $138.1
million or 25.0% of sales in 2001. Gross profit would have declined an
estimated $3.0 million due to lower sales; however, the decline was more than
offset by profits associated with higher margins, totaling
about $6.8 million. Gross margins increased due a to change in product and
project mix, lower raw material costs and improved plant
utilization.
Performance Coatings
& Finishes' benefited from productivity enhancements, as well as favorable
raw material costs. Likewise, margins of the
Fiberglass-Composite Pipe Group improved as a result of profitability
enhancements, favorable product and project mix and lower raw material costs.
Margins of the Water Transmission Group declined due to unfavorable product and
project mix and production delays associated with the
San Francisco/Oakland Bay Bridge. Infrastructure Products had higher margins as
a result of the better product mix, increased plant
utilization and more consistent production by the new concrete pole plant in
Alabama.
Selling, General
and Administrative Expenses
Selling, general and
administrative expenses totaled $105.9 million or 19.6% of sales in 2002,
compared to $101.8 million or 18.5% in 2001. The $4.1 million increase in expenses was due primarily to higher pension costs of approximately
$4.9 million, and severance and productivity
enhancement costs for the U.S. and European Fiberglass-Composite Pipe
operations and U.S. Performance Coatings & Finishes operation of $2.1
million . Partially offsetting the increases was a reversal of $1.7 million of
reserves previously established for the Central Arizona Project
lawsuit, based on the settlement reached in early 2003.
Equity in Earnings
of Joint Venture and Other Income
Equity in earnings of
joint venture increased to $3.6 million in 2002 from $2.3 million in
2001.Equity income improved as TAMCO benefited from continued demand
for rebar in the western U.S. and stable energy supplies.
Other income included
earnings from investments accounted for under the cost method, royalties and
fees from licensees, foreign currency transaction gains and
losses, and other miscellaneous income. Other income decrease to $9.8 million
from $10.3 million in 2001 primarily due to lower royalties
and fees. Income from investments accounted for under the cost method decreased
from $6.3 million in 2001 to $5.9 million in 2002. The
decrease was due primarily to reduced dividends from Ameron's coatings ventures
in Mexico and Saudi Arabia.
Interest
Interest expense
totaled $7.0 million in 2002, compared to $10.5 million in 2001. The decrease
reflected lower rates and lower average borrowing levels in
2002 than in 2001.
Provision for
Income Taxes
The effective tax rate
increased to 34% in 2002 from 28% in 2001. The provision for income taxes in 2002
was $14.5 million, an increase of $3.6 million from
2001. In 2001, the Company recorded a $4.0 million benefit from research and
development credits related to the 1990 through 2000 tax
years, which did not repeat in 2002.
OFF-BALANCE SHEET
FINANCING
The Company does not
have any off-balance sheet financing, other than listed in the liquidity and
capital resources Section herein. All the Company's subsidiaries
are included in the financial statements, and the Company does not have
relationships with any special purpose entities.
MARKET RISKS
Foreign Currency
Risk
The Company operates
internationally, giving rise to exposure to market risks from changes in
foreign exchange rates. From time to time, the Company borrows in
various currencies to reduce the level of net assets subject to changes in
foreign exchange rates. In addition, the Company purchases
foreign exchange forward and option contracts to hedge firm commitments, such
as receivables and payables, denominated in foreign
currencies.The Company does not use the contracts for speculative or trading
purposes.At November 30, 2003, the Company had 27 foreign
currency forward contracts expiring at various dates through May 2004,with an
aggregate face value and fair value of $9.4 million and
$9.5 million, respectively. Such instruments are carried at fair value, with
related adjustments recorded within other income.
Debt Risk
The Company has
variable-rate, short-term and long-term debt as well as fixed-rate, long-term
debt.The fair value of the Company's fixed rate debt is subject to
changes in interest rates.The estimated fair value of the Company's
variable-rate debt approximates the carrying value of the debt since the
variable interest rates are market-based, and the Company believes such debt
could be refinanced on materially similar terms. The Company is
subject to the availability of credit to support new requirements, to refinance
amortizing long-term debt and to refinance short-term
debt.
As of November 30,
2003, the estimated fair value of notes payable by the Company totaling $25.0
million, with a fixed rate of 7.92%, was $27.1 million. The Company
is required to repay these notes in annual installments of $8.3 million from
2004 to 2006, inclusive. As of November 30, 2003, the estimated
fair value of notes payable by the Company totaling $50.0 million,with a fixed
rate of 5.36%,was $50.4 million.The Company is required to repay
these notes in annual installments of $10.0 million from 2005 to 2009,
inclusive.The Company had $7.2 million of variable rate industrial development
bonds payable at a rate of 1.20% as of November 30, 2003, payable in 2016. The
Company also had $8.5 million of variable-rate
industrial development bonds payable at a rate of 1.35% as of November 30,
2003, payable in 2021. As of November 30, 2003, the Company borrowed $3.7
million under a revolving credit facility supported by the Revolver which perm
its borrowings up to $100 million through January, 2006.
The average interest rate of such borrowings was 4.75% as of November 30, 2003.
CONTINGENCIES
The Company is one of
numerous defendants in various asbestos-related personal injury lawsuits. These
cases generally seek unspecified damages for
asbestos-related diseases based on alleged exposure to certain products
previously manufactured by the Company and others, and at this time the
Company is generally not aware of the extent of injuries allegedly suffered by
the individuals or the facts supporting the claim that injuries
were caused by the Company's products. Based upon the information available to
it at this time, the Company is not in a position to evaluate
its potential exposure, if any, as a result of such claims. Hence, no amounts
have been accrued for loss contingencies related to these
lawsuits in accordance with SFAS No. 5,"Accounting for Contingencies."The
Company continues to vigorously defend all such lawsuits. As of
November 30, 2003, the Company was a defendant in asbestos-related cases
involving 17,447 claimants, compared to 8,382 claimants as of
November 30, 2002. The Company is not in a position to estimate the number of
additional claims that may be filed against it in the future.For
the fiscal year ended November 30, 2003, there were new claims involving 9,279
claimants,dismissals and/or settlements involving 211
claimants and judgments involving 3 claimants. Net costs and expenses incurred
by the Company for the fiscal year ended November 30, 2003 in
connection with asbestos-related claims were less than $.6 million.
The Company is one of
numerous defendants in various silica-related personal injury lawsuits. These
cases generally seek unspecified damages for
silica-related diseases based on alleged exposure to certain products
previously manufactured by the Company and others,and at this time the
Company is not aware of the extent of injuries allegedly suffered by the
individuals or the facts supporting the claim that injuries were caused
by the Company's products. Based upon the information available to it at this
time, the Company is not in a position to evaluate its potential
exposure, if any, as a result of these claims. Hence,no amounts have been
accrued for loss contingencies related to these lawsuits in accordance
with SFAS No. 5. The Company continues to vigorously defend all such lawsuits.
As of November 30, 2003, the Company was a
defendant in silica-related cases involving 6,847 claimants, compared to 48
claimants as of November 30, 2002. The Company is not in a
position to estimate the number of additional claims that may be filed against
it in the future. For the fiscal year ended November 30, 2003,
there were new claims involving 6,880 claimants, dismissals and/or settlements
involving 81 claimants a nd no judgments. Net costs
and expenses incurred by the Company for the fiscal year ended November 30,
2003 in connection with silica-related claims were about $.3
million.
In addition, certain
other claims, suits and complaints that arise in the ordinary course of
business, have been filed or are pending against the Company. Management
believes that these matters are either adequately reserved, covered by
insurance, or would not have a material effect on the
Company's financial position or its results of operations if disposed of
unfavorably.
The Company is subject
to federal, state and local laws and regulations concerning the environment and
is currently participating in administrative
proceedings at several sites under these laws. While the Company finds it
difficult to estimate with any certainty the total cost of remediation at the
several sites, on the basis of currently available information and reserves
provided, the Company believes that the outcome of such environmental
regulatory proceedings will not have a material effect on the Company's
financial position or its results of operations.
CONTROLS AND PROCEDURES
The Company carried
out an evaluation, under the supervision and with the participation of the
Company's management, including the Company's Chief
Executive Officer and Chief Financial Officer, of the effectiveness of the
design and operation of the Company's disclosure controls and
procedures as of November 30, 2003 pursuant to Exchange Act Rule 13a-14. Based
upon that evaluation, the Chief Executive Officer and Chief Financial
Officer concluded that the Company's disclosure controls and procedures are
effective in timely alerting them to material information relating
to the Company (including its consolidated subsidiaries) required to be
included in the Company's periodic Securities and Exchange Commission
filings. No significant changes were made in the Company's internal controls or
in other factors that could significantly affect these controls
subsequent to November 30, 2003.
NEW ACCOUNTING
PRONOUNCEMENTS
The Financial
Accounting Standards Board ("FASB") issued FASB Interpretation ("FIN") No.
46,"Consolidation of Variable Interest Entities" in January 2003, and
issued a revision in December 2003. FIN No. 46 clarifies the application of
Accounting Research Bulletin No. 51,"Consolidated Financial
Statements," and addresses consolidation by business enterprises of variable interest entities. FIN No. 46 requires existing unconsolidated
variable interest entities to be consolidated by their primary beneficiaries if
the entities do not effectively disperse risk among the parties involved.
FIN No. 46 also enhances the disclosure requirements related to variable
interest entities. This statement is effective for the Company for variable
interest entities in the quarter ending May 31, 2004. The adoption of FIN No.
46 is not expected to have a material impact on the Company's
consolidated financial statements.
In April 2003, the
FASB issued SFAS No. 149,"Amendment of Statement 133 on Derivative Instruments
and Hedging Activities." SFAS No. 149 amends and clarifies
financial accounting and reporting for derivative instruments under SFAS No.
133, "Accounting for Derivative Instruments and
Hedging Activities." SFAS No. 149 requires that contracts with comparable
characteristics be accounted for similarly. In particular, SFAS No.
149 (1) clarifies under what circumstances a contract with an initial ne t
investment meets the characteristic of a derivative discussed
in paragraph 6(b) of SFAS No. 133, (2) clarifies when a derivative contains a
financing component, (3) amends the definition of an
underlying to conform it to language used in FIN No. 45, "Guarantor's
Accounting and Disclosure Requirements for Guarantees, Including
Indirect Guarantees of Indebtedness of Others," and (4) amends certain other
existing pronouncements. SFAS No. 149 will result in more
consistent reporting of contracts as either derivatives or hybrid instruments.
SFAS No. 149 is effective prospectively for contracts entered into
or modified after June 30, 2003, except in certain circumstances, and for
hedging relationships designated after June 30, 2003. The adoption
of SFAS No. 149 did not have a material impact on the Company's consolidated
financial statements.
On May 15, 2003, the
FASB issued SFAS No. 150,"Accounting for Certain Financial Instruments with
Characteristics of both Liabilities and Equity," which was
effective May 31, 2003 for all new and modified financial instruments. SFAS No.
150 changes the accounting for certain financial instruments
that, under previous guidance, issuers could account for as equity. SFAS No.
150 requires that those instruments be classified as
liabilities (or assets in some circumstances). The adoption of SFAS No. 150 did
not have a material impact on the Company's consolidated financial
statements.
CAUTIONARY STATEMENT FOR
PURPOSES OF THE "SAFE HARBOR" PROVISIONS OF THE PRIVATE SECURITIES
LITIGATION REFORM ACT OF 1995
Any of the statements
contained in this Annual Report that refer to the Company's estimated or
anticipated future results are forward looking and reflect the
Company's current analysis of existing trends and information. Actual results
may differ from current expectations based on a number of
factors affecting Ameron's businesses, including competitive conditions and
changing market conditions. In addition, matters affecting the
economy generally, including the state of economies worldwide, can affect the
Company's results. These forward looking statements represent
the Company's judgment only as of the date of this Annual Report. Since actual
results could differ materially, the reader is
cautioned not to rely on these forward-looking statements. Moreover, the Company
disclaims any intent or obligation to update these forward-looking
statements. |